The Rotary-Disc Grease Filling and Capping Machine is specially developed for the ultra-miniature bearings (OD<10mm). It integrates the following processes: surface recognition, flexibility detection, grease filling, grease detection, capping, and cap detection. Its rotary disc is equipped with bus servo control that can ensure positioning accuracy, whereas its caging station is also equipped with servo control that effectively reduces the deformation of workpiece, thereby greatly improving the yield rate of finished products. This machine boasts a compact structure, ease of debugging, and an aesthetically pleasing appearance.
Rotary-Disc Structure
Three-Camera Detection
Capping Control By Servo
Positioning Accuracy
Prevent defects from flowing to next step
Accurate Positioning for Cap Selection and Capping
Equipment Characteristics
Surface Recognition: a camera automatically checks the orientation of steel ball, and a flipping gripper corrects the ball to proper orientation
Grease Filling: a camera automatically checks the positions and quantity of steel balls, and intercept defects
Grease Detection: a camera automatically checks whether the grease has been injected, and a weighing station is reserved
Capping: the servo drive, together with a spring-loaded mechanism, ensures that dust cover will be positioned accurately
Side Flipping: a flipping gripper flips the side of workpiece to prepare it for second-time processing
Control and Protection Functions
Temperature Alert
Defect Identification
Equipment Configuration
Low-Voltage Electrical Apparatus
SCHNEIDER
Servo Motor
INOVANCE Bus Servo, 400W
DD Motor
Hongyu Intelligent
Pneumatic Component
AIRTAC
Linear Module
HIWIN
Visual Inspection
HIKVISION
What Services We Offer
Shengteng Intelligent (SICTUN) is a high-tech enterprise specializing in the R&D and system integration of high-precision intelligent equipment. With years of expertise in ultra-miniature bearing smart manufacturing, SICTUN has established a complete product portfolio of intelligent equipment and digital manufacturing solutions.
We supply original and compatible spare parts to ensure stable equipment operation, minimize downtime and support long-term production continuity.
Customized Services
We supply original and compatible spare parts to ensure stable equipment operation, minimize downtime and support long-term production continuity.
Maintenance & Repair
Professional maintenance and repair services help extend equipment service life, maintain performance stability and reduce unexpected production interruptions.
Training
We provide practical training programs for operators and engineers, enabling efficient equipment operation, routine maintenance and process optimization.
FAQs
What types of bearings are your intelligent equipment designed for?
Our intelligent equipment is specifically developed for ultra-miniature bearings, supporting various sizes and specifications with high precision, stable assembly performance and low damage rates.
How do you ensure assembly accuracy and product consistency?
By combining precision transmission systems, intelligent control technology and optimized process design, our equipment achieves high assembly success rates and consistent product quality.
Do you provide customized production line solutions?
Yes. We offer fully customized intelligent production lines based on your bearing specifications, process requirements and production capacity targets.
Do you provide spare parts and maintenance services?
Yes. We supply original spare parts and provide professional maintenance services to ensure long-term stable operation of our equipment.
Looking for a Reliable Partner in Ultra-Miniature Bearing Manufacturing?
From intelligent equipment to turnkey automated assembly lines, SICTUN helps manufacturers improve precision, efficiency and yield in ultra-miniature bearing production. Contact our technical team to discuss your process requirements, automation upgrades or customized production line solutions.
